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Design and performance of precision miniature TCXOs
Sep 1, 2006 12:00 PM  By Steve Fry

Ever since the advent of quartz crystals as frequency control devices, there has been an ongoing quest to improve their temperature stability. After a brief review of the history of crystal oscillator temperature compensation, this article will describe the current state-of-the-art in TCXO temperature-compensation technology and the associated crystal resonators.
Integrated oscillator functions

In addition to the function generator, all other oscillator functions are included on the latest chips. A precision low dropout (LDO) voltage regulator supplies power to all of the on-chip circuitry. Because of the stable voltages that must be maintained to achieve the frequency stability required, a precise reference voltage source is essential. Operation as low as +2.7 Vdc is possible.

The crystal oscillator drive circuitry is on-chip with programmable crystal drive current to accommodate a range of crystal impedances and frequencies. The voltage variable capacitors that adjust the oscillator frequency are usually implemented as a MOS structure instead of a conventional doped junction diode. A relatively high tuning sensitivity is required due to the low-voltage operation of the devices and may exceed 50 ppm/V.

Output conditioning circuitry buffers the crystal and oscillator from the load and provides the proper output voltage levels. Most ASICs can supply either a CMOS squarewave or a lower-power 1 Vpk-pk clipped sinewave. Electronic frequency control for implementing a VCXO function is available. A few bytes of undedicated user memory are useful for storing serial numbers and other characterization data for improved automation.

Precision AT crystals

As has been the case, it is impossible to produce a precision TCXO without a high-quality crystal. While good crystals are still produced as round blanks in conventional two-leaded welded packages, their size precludes their use in many miniature oscillator designs. This has led to the development of AT strip crystal designs with excellent performance in small form factors. Although the motional capacitance is lower, it is possible to achieve sufficient tuning sensitivity for compensation. With proper blank design, packaging and careful processing, performance equivalent to or, in some cases, even better than conventional round crystals is achieved. Aging rates can be low, achieving a fraction of a ppm per year.

Calibration and compensation procedures

Due to the nature of the crystal/oscillator combination, it is necessary to measure and calibrate each oscillator individually when considering sub-ppm levels. Although most TCXOs in a given batch are similar, no two are the same when attempting to match curves to less than a part per million. It is important to actively characterize each unit over the temperature range of interest in order to calculate the initial coefficient parameters that will be loaded into the unit.

A requirement run is performed where each oscillator is operated over the temperature range of interest while determining the VCXO control voltage that is necessary to keep the output on nominal frequency. This data is then input to a curve-fitting algorithm that calculates the polynomial coefficients that give the best match. These coefficient values are loaded into the ASIC and another temperature test is performed to determine if the frequency drift is within the specification allowance. While some yield may be obtained on the first run depending on the specification, most units will require a correction to be made and then re-verified. This is due to the accuracy and repeatability of the initial measurements. With programmable ASICs, automated test systems are set up to perform all of these functions without operator interaction.

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