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Design and performance of precision miniature TCXOs
Sep 1, 2006 12:00 PM  By Steve Fry

Ever since the advent of quartz crystals as frequency control devices, there has been an ongoing quest to improve their temperature stability. After a brief review of the history of crystal oscillator temperature compensation, this article will describe the current state-of-the-art in TCXO temperature-compensation technology and the associated crystal resonators.
Digital temperature compensation
 
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By the late 1970s, advances in integrated circuit technology made it practical to realize compensation systems employing analog-to-digital conversions and solid-state memory [6] . Although the implementations were crude by today's standards, digital TCXOs achieving better than 0.1 ppm performance were produced by several companies, including Rockwell Collins and Greenray Industries. Other digital implementations have been developed over the years, many with embedded computing power to facilitate calibration and system operation. Some employed elaborate temperature measurement schemes such as dual-mode crystal self-temp sensing. Although some of these designs achieved temperature stabilities of 0.05 ppm or better, they were larger and relatively complex assemblies, often with spurious noise generation problems.

Analog integration

As the capabilities of large-scale integration continued to expand, it became possible to include more of the functions required for temperature compensation into a single IC. This has led to the current generation of ASICs that allows the construction of a precision analog TCXO with only two components: the ASIC plus the quartz crystal.

The latest devices that have emerged for TCXO applications are complex, large-scale ICs combining precision analog functions, non-volatile digital storage, varactor diodes and RF oscillator circuitry[7]. Figure 2 illustrates a block diagram of a generic device. Although the first-generation fabrications resulted in relatively large die, reductions in geometries have produced smaller ICs that enable a complete precision TCXO to be housed in a package as small as 3.2 mm × 5 mm.

Polynomial function generator

The heart of the ASIC is the polynomial function generator engine. The goal is to produce a temperature-varying voltage that will match the VCXO voltage required to keep the oscillator frequency exactly on nominal over the full temperature range. Starting with a linear temperature sensor and then using a series of analog multiplications, the coefficients of a high-order polynomial are simulated. This function is described as:

f/f(T)= a0+a1(T-Ti)+a2(T-Ti)2+a3(T-Ti)3+a4(T-Ti)4+a5(T-Ti)5

Where a0 to a5 are the coefficients of the polynomial to be generated, T is the current temperature and Ti is the inflection temperature of the crystal (the temperature where the crystal curve is centered with respect to the lower and upper turning points, usually around +26 °C).

The range of adjustment of the variables is calibrated to cover the AT-cut crystal angles over temperature. All temperatures are referenced to the crystal inflection temperature. The coefficient values are stored as digital numbers in non-volatile registers on the chip. Although the ideal AT crystal should follow a third-order curve, non-linearities in the circuitry and the crystal require that higher-order terms be included in order to obtain a match to the required compensation voltage curve. The crystal inflection temperature is important in matching the curve and is one of the variables that must be programmable in order to use a wider range of crystals. Some miniature strip crystals may have inflections as high as 40 °C, which can make accurate curve fitting difficult.

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